SHOT  COUNT  MONITOR

Resistance weld Weld Points monitoring  system     

S C M - 0 4 4 A

 SCM-044A is a dedicated machine that easily prevents the outflow of defective products that have been forgotten to weld at spot welding sites. By sensing the welding current of processing, the welding point is counted up, and the operator is notified of completion with an alarm and LED flashing at the set number of welding points. By monitoring the number of weld points for all products at the welding site, the outflow of defective products is suppressed.

 

     Benefits

  • In order to be able to handle the various types of spot welding machines you have, it has an original sensor and detects and counts the welding current. (No signal wiring with the welder is required)

  • The unit is equipped with a magnetic foot and is easy to place. 
  • Even when welding multiple parts with different numbers of points to one product, it is possible to monitor each number of points with up to four parts.

     

  • You can set the number of welding points (SHOT) in the product and the count of the finished product quantity (LOT) respectively.

     

  • Up to 4 can be handled for work using multiple processing heads. (Effective when working with multiple welding machines, stud welding, etc.)  

     

  • SCM-044A supports up to 4 ports (for 4 heads) The SCM-024A supports up to 2 ports (for 2 heads).

 

 

溶接打点数・生産数をモニタするカウンタ SCM-044A
ダウンロード
SCM-044Aカタログ
ショットカウントモニタカタログ
SCM-044・024AカタログE2.07.pdf
PDFファイル 890.7 KB
ダウンロード
SCM-044A紹介
ショットカウントモニタの紹介
ショットカウントモニタの紹介V2.01.pdf
PDFファイル 2.5 MB


It is easy to manage small production volumes.

SCM-044Aの全体写真
This device specializes in managing the number of welding points and simplifies  installation and operability.
This device was developed based on the voices of workers at the work site so that the number of welding point can be easily managed at the work site.

For managing multiple machining heads

複数の加工ヘッドを持った溶接機の打点管理使用例

 It has 4 sensor input ports up to a-d, and the number of welding points can be set for each port.With this function, it is possible to handle production control of two-head welding machines, operations in which two welders are placed side by side to process under different welding conditions, and work in which stat bolts with different thread diameters are welded in products.

 

Can be reset at work

リセットボックス
 With a magnetic foot, it can be attached directly to the welding machine .The reset box, which has a built-in reset switch and buzzer, is also equipped with a magnetic foot as standard, and can be easily placed in the hands in working conditions. The reset box rings at the operator's hand, preventing the operator from missing a sound. 

Management of the number of weld points produced

溶接打点不足を説明する製品図

 You can easily manage the points of your welders, so you don't have to install expensive automated production machines or buy new, expensive welder.

 There is no need to change the processing conditions of the production, just install it to monitor the number of welding points.
measures against defect outflow can be performed .
The number of shots and lots is always counted and displayed, making it easy to grasp the production status.

 

the best spot welding shortage

打点不足の対策書の例

Are you worried about unnecessary man-hours by intensifying inspections by leaking products that do not have enough points to customers?

Welding point shortages occur at welding sites. The best way to deal with it is to monitor it at the work site.

 Careless mistakes for simple work are troubles that can occur even for excellent workers.

You can quickly monitor to your welding machine

溶接感知 センサMS-01A

The original sensor can sense welding anywhere in the welding current flow conductor.

There is no need for difficult signal wiring with the welder.

 If it does not interfere with the welding work, the installation of the sensor is completed simply by fixing the sensor to the conductor through which the welding current flows.You can check the sensor being monitored by the LED at the tip of the sensor. Even when working with multiple machining heads, it is possible to prevent machining head mixup.